Warp Door How to Fix Warped Door

modern exterior pivot door slabThe Modern Door solution for fixing the challenges associated with how to fix a warped door attracts many clients who are seeking to mitigate the damages of doors (especially oversized large doors) that are requiring increased maintenance following installation and failure due to warping wood doors.

And don’t think that we are only being consulted because of the warping wood in these warped doors… You may be surprised to discover that many requests are about warping doors that are constructed of other methods that are thought to be highly warp resistant. Types of warped doors include LVL doors, FRP (fiberglass) doors – even exposed steel doors will bow and twist – followed by the usual suspects in door warping that are well-known.

Why Doors Warp

modern interior doors modern doors famous interior designersDoors warp for a variety of different reasons. The most common door warp is due to warping wood. If your client desires a wood surface door (which most do) problems will arise, especially if the door is an exterior door, or has a moisture content variant environment on one side of the door that does not match the other side.

The environmental differences between either side of your door, whether it is a wood door, LVL door or fiberglass door, will cause door warp; even steel doors, if exposed to the elements or extended sunlight will result in significant door bend, enough to compromise door seal and performance resulting in a service call to fix the warped door or door replacement.
Only a few degrees of variance between the two door surfaces may result in noticeable door warp.

Large Wooden Doors Warp

large wooden door guaranteed not to warp non warping big doors wood doorDoor professionals amongst the door industry understand that wood doors, especially large wooden doors, will warp, bend, twist and fail because the natural grain is compassionate to the environmental barometric changes and the surrounding moisture content in the air.

Plus or minus seven percent difference on either side will result in your wood door bending sympathetically toward the opposing side. This is simply a beautiful part of the romantic appeal of wood doors but causes continued frustration for the door installers, service people and the client who must call for warped door repair periodically.

Finally, our modern door technology can provide door professionals with non warping wood doors constructed to your specifications with our composite components.

How to Fix a Warped Door

creating a non warping wood door alternative to how to fix a warped doorThe problem for the contractor and the end user is the annoying constant service calls to fix a warped door repeatedly. Servicing a warped door involves a process of requiring the service person to call on the client to physically remove the warped door.

The warped door is then transported to a door repair shop, woodwork or millwork, where a vast number of permeations and treatments are applied to the door to return it to its once mostly flat condition so that it may be re-delivered and installed until the next time that it warps.

Unless the relationship between the end user and the door shop is benevolent, eventually the client will seek alternative solutions, or redesign the space to accommodate a less problematic egress system.

Non-warping Door Substitution

non warping wood door technology solid wood stave composite door no warpArchitects, engineers, contractors and door manufacturers consult with our non-warping door specialists to design and build a, insulated composite door solution that can be guaranteed not to warp, bend, twist or otherwise fail for 50 years.

The architectural door substitution process combines years of expertise and the latest composite technologies to arrive at the perfect substrate solution to combine with the exact exterior surface specifications and performance requirements.

We guarantee to deliver to you (or your assignee) the best unfinished architectural door substitution (either pre-install or post installation replacement) that will out-perform any known door that is insulated, lightweight, high strength, will all the additional benefits of our non warp door solutions.

Additional Non-warping Door Benefits

houston door modern home decorUsing our expertise and patented non-warping technology, your no warp doors can also have the following features and benefits:

  1. Lightweight
  2. High strength
  3. Insulated
  4. Sound deadening
  5. Any material
  6. Any style
  7. Any size
  8. Fully guaranteed

No More Warping Doors for You

IP Callison Door (4)You no longer have to accept the burden of dealing with warping doors of any size, made of nearly any material. Using our expertise, resources and composite materials you can be on your way to enjoying doors that are designed not to warp, bend twist or otherwise fail when properly designed for their intended purpose with high performance functionality.

Feel free to contact us to get your free non-warping door consultation. Keep in mind; if your composite door is built to with our cooperative specifications your door can be guaranteed true flat and to stay flat for 50 years.

Modern Exterior Doors

houston door modern home decorThe first impression made when approaching any modern architecturally designed structure is that of the initial exterior main entry door. For contemporary design the impact lies upon the modern interior doors that are the main egress point of the modern residential, commercial or industrial location.

Whether you are working with residential architects on modern home décor or on high tech industrial facilities the challenges for these exterior doors remain first in selecting the method by which the exterior door is manufactured then deciding on the appropriate entry door hardware. While these methods appear to be rudimentary there are important aspects that are handled by professional door representatives.

Large Modern Front Doors

modern exterior pivot door slabIn the case of modern front doors the emphasis on size is increasingly gaining importance in the marketplace creating specific challenges requiring particular attention. Due to the increase of size, the obvious challenge is that or weight; a heavy door will cause extra strain on both the hardware and the structure that could (and does) create cause for concern and increased maintenance over the life of the project.

In addition, large doors are not only heavy but they tend to warp, bend, twist, cup or otherwise fail over time and with changes in the weather or seasons, especially for large doors made of wood products. The problem is with the natural properties of the wood(s) causing them to expand and contract according to heat, cold, exposure to the elements or the existence of moisture in the air.

These days it is not uncommon for high end exterior doors to have a height greater than 8 foot exterior doors and a width in inches of 48 exterior door.

Warp-free Lightweight Modern Entry Doors

modern front doors exterior doorsThe ideal solution would be to create an insulated lightweight big wood door that is perfectly flat, and will not warp or fail under the conditions for which it was created. This is now possible thanks to modern composite door manufacturing technology even if the architect or designer has specified an extremely large wood door.

Until recently building a warp-free big wood door was just not possible (not to remain warp-free for any prolonged period of time) but thanks to a new patented technology it is not only possible to build a perfectly flat wood door but one that can be guaranteed to stay flat and not fail for 50 years.

How to Build a Warp-free Large Wood Door

At the heart of the warp-free wood door lies the core. Only one commercially available core material can be used to build an Eco-friendly lightweight high precision insulated oversized door that impresses the most demanding and discriminating clients in the world, insulated reinforced torsion box door core.

modern home decor main entry doorAny surface material can be specified to encompass the door core, even solid wood (that would normally be a threat to the project) and can be guaranteed true flat regardless of the door dimensions.

It is assumed that large door manufacturing be left to the professionals who are familiar with all the aspects of creating an award winning big door that will not fail and will begin service with a perfectly fitting door frame, hanging and matching entry door hardware for your outswing exterior door for specified front door sizes.

In order to guarantee the large modern wood door over the service life of the door to remain flawless, many calculations and performance solutions need to be integrated to the door’s dimensions and design. The combination of our qualified staff and this revolutionary new building material with years of experience of designing maintenance-free solutions for government, royalty, military and scientific applications all comes into play when designing the most high precision and high performance large wooden doors of any size or style.

Expectations of the Best Exterior Doors

modern outswing exterior doorOnly now is it possible to deliver the high end results enjoyed by the most prestigious owners of these modern front doors that far over-deliver on clients’ expectations due to this high performance exterior door slab. Now you can have a large modern door that can be made of any flat building material (even natural wood) that can be:

  1. Lightweight
  2. High strength
  3. Highest precision
  4. True flat
  5. Warp-free
  6. Insulated
  7. Sound deadening
  8. Waterproof
  9. Extreme weather-proof
  10. In any style of door (as replacement door)
  11. Any front door sizes
  12. Guaranteed not to fail for 50 years

All thanks to the reduced weight of the core material and composite materials specified by our true flat door team you can now that the best front door ever.

So, now you can enjoy the beauty and elegance of a solid wood large door without sacrificing performance while promoting a more sustainable world.

Modern Metal Door

modern entry door 8 exterior doorSetting new standards for wood doors, this revolutionary new insulated reinforced torsion box door core is infiltrating the modern metal door industry due to its high strength (independently tested at the University of Washington at 660 PSI+ pound-for-pound exceeding the strength of steel). No other commercially available Eco-friendly material is more lightweight and higher strength is known at this time.

Building a lightweight high strength modern metal door is not unlike how to build a insulated reinforced torsion box wood door, with the only exception being the architectural specification of any type of metal to be used as the final surface material.

A growing trend in modern metal doors in modern home design is residential steel entry doors.

The Most Popular Modern Front Doors

Fashion and style changes periodically amongst designers of modern structures, we can easily track what the current trends are by seeing an increase in the design specifications of the high end doors that we help to produce.

48 exterior door large wood doorWhen coming up with your own front entry door ideas, you may find it interesting to note that we see the current trend in modern front door fashion designer doors to be:

  1. Black front door
  2. Red front door
  3. White front door
  4. Modern French doors
  5. Modern steel doors
  6. Blue front doors
  7. Black exterior doors
  8. Metal exterior door
  9. Exterior Dutch doors (half doors)
  10. Natural wood doors
    1. Mahogany entry door
    2. Oak entry door
  11. Fiberglass front entry door

So, if you really want cool front doors, luxury front doors, insulated exterior doors,

Geographically speaking, these high-end door solutions that have been a mainstay for the eastern seaboard, especially throughout New York City and Manhattan are now gaining popularity amongst the exterior door connoisseurs entry doors Houston, followed by exterior doors Miami and exterior doors Atlanta.

 

Modern Interior Doors

modern interior sliding door interior designerInterior designers facing challenges associated with modern home décor team with architectural engineers to arrive at solutions that can easily accommodate the vision of the client and the most discriminating interior decorator providing the most effective and versatile pallet.

One of the most important design features of modern architecture is the incorporation of modern interior doors.

Modern Interior Doors

Unlike traditional doors, the best modern interior doors must reach standards that are difficult to achieve with standard building materials. What are the most exclusive high-end clients demanding in their modern doors?

  1. Eco-friendly
  2. modern interior doors modern doors interior designs modern sliding doorsHigh precision
  3. Insulated
  4. Sound deadening
  5. Warp resistant

To achieve the expectations of sustainability without compromising the visual impact of the project, the architectural designers must specify modern doors that utilize all the most effective methods of constructing custom modern doors of the best composite materials available.

To date, the most comprehensive base door core material that accomplishes all of the goals of the sustainable modern door is the true green insulated torsion box door core material.

How to Make Modern Door Core

How to make torsion box door core for modern interior doors insulated architectural doorsThe Eco-friendly core material is manufactured with the ecologically responsible use of natural wood fiber to construct the interior torsion box grid structure. The voids of the torsion box grids are filled wall-to-wall with rigid foam providing unparalleled strength and high performance. The torsion box composite creates a lightweight high strength composite base that is sandwiched between two stress skins to create the perfect door substrate material. The insulated torsion box door core material is manufactured naturally in the USA with no hazardous waste, using human laborers, formaldehyde-free waterproof adhesive and very little energy consumption.

Meeting Modern Door Expectations

large modern interior doors oversize interior swing doors insulated lightweight famous interior designersUsing this patented door core material imbues the modern door with all the door characteristics, as follows:

Both the manufacturing process and the end insulated torsion box door core material is a responsible use of natural and recycled materials and is build to last (for hundreds of years, not like modern disposable building materials) making it likely the most true green building material to be available to the modern architectural community in years.

Due to the design and manufacturing process of the insulated torsion box structure material, it is extremely high precision creating a perfectly flat door substrate (within .006 inch tolerances) for building the most acutely accurate finished doors possible.

The rigid foam material used within the door core structure yields an effective insulation value of R3.5 or R6.5 depending on foam selection (and this can be even further upgraded by specifying alternative foam material per architectural specifications). This insulated material also creates an effective sound deadening door for increased privacy inside.

modern home decor modern interior doors modern sliding doorsNo other door core material is more warp resistant. In fact the most high-end large modern wood doors are made with this material (costing tens of thousands of dollars) and due singularly to utilizing this patented door core are maintenance-free and guaranteed not to warp, bend, twist or cup for 50 years.

Modern Interior Designs

Modern interior designers can specify the most unique materials for modern interior doors. Even famous interior designers agree on the benefits of using the modern insulated torsion box door core as the base of their modern interior doors regardless of the types of doors specified in the design concept.

Some of the most intriguing trends of top interior designers appear to be in the area of insulated wood wine cellar doors, interior Dutch door or half doors, unbreakable mirrored doors, modern sliding doors leading way into interior barn door ideaswood doors, like mahogany interior doors and oak interior doors.

Large Modern Interior Doors

modern interior doors modern doors famous interior designersAlso it appears that in the most high-end designs of late, big doors appear to be on the rise, including doors that are 8 foot interior doors or much taller, even 10 to 20 feet in height. The increasing door dimensions and appeal of modern large doors or oversized pivot doors of impressive mass is partly due to being able to deliver the goods in terms of maintenance-free high performance using the insulated torsion box door core material.

Regardless of your modern interior design needs, we invite you to inquire regarding how our modern door specialists can assist in making your modern interior dreams come true with a free modern door consultation. As your authorized OEM provider, Modern Doors for Sale can help to create the door that meets or exceeds your expectations and specifications as well as being true flat and guaranteed to stay flat for 50 years.

 

Feel free to contact us anytime.